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Stafix Solar Systems


 
Stafix Solar Systems  
 

Technological advances mean solar installations are now a practical and cost effective method of securing areas where mains power is either unavailable or impractical. Although solar systems are not a new innovation, the technology used to better transfer this resource to an efficient, low maintenance electric fence system is. Not only do Stafix solar panels feature the latest high-performance components, Stafix battery energizers are engineered to high performance specifications for permanent solar set-ups - transferring energy with minimal loss through internal circuitry. The end result is low current consumption, therefore minimal drain on the battery.

Whether you choose a combination of Stafix componentry or a complete solar kit, you can quickly create the right solar solution for you. For more information on solar set-ups and battery choice, contact your nearest Stafix dealer.

If you are considering purchasing a solar electric fencing set-up, we have put together a selection guide to help you make a more informed decision. We’ve also included helpful hints on installing your system to get maximum performance. If you have any further questions do not hesitate to contact you local Stafix dealer.

Please read below.

   

 

 
Stafix Solar Selection Guide
 

 

The Selection Guide covers the following topics:

(Click on the following links to jump to the topics)

1. How does a solar system work?
2. Components of the solar system


3. Installation

4. Maintenance
5. Battery Care Tips

   

 

 
1. How does a solar system work?
 

 

A solar panel is made up of a number of photovoltaic cells connected in series. Electricity is generated between the front and back of each cell. Combined into a solar panel, these cells can produce enough voltage to charge a regular 12 volt battery.

The solar panel ensures that the battery remains charged at all times. The battery stores the energy generated by the panel, and powers the energizer 24 hours a day.

The solar panel will provide enough charge each day to maintain the battery’s charge within its operational range (ideally over 50% charge). The solar panel selected should be able to replenish energy used by the energizer each day, so as to keep the battery in a healthy charge condition.

Any additional energy available above this daily requirement can be stored to improve the state of the battery, if not already fully charged. (The opposite also applies. If the energy generated does not meet the 24 hour energy requirement of the energizer, the total charge in the battery will decline.)

NOTE:
A solar panel will supply a reduced charge to the battery on a cloudy day. However, at night no electricity can be generated, therefore no charging will take place.

After a prolonged period of poor sunlight, in excess of 7 to 10 days, the energizer will discharge, the battery such that the battery may be damaged or destroyed.

The point above illustrates the importance of choosing the correct combination of energizer, batteries and solar panel to suit the specific geographic location and the operating conditions the solar system will be used in.

   
 
2. Components of the solar system  
 

There are four main components that make up a Stafix solar system.

1. The Stafix battery powered energizer
2. The battery (or battery bank)
3. The Stafix solar panel
4. The Stafix earth system

Each component requires careful consideration depending on your individual needs. Use the step-by-step guide to build your own customised solar system.


Step 1 Choose your Stafix energizer

The Stafix range of battery powered energizers includes models to suit virtually every electric fencing requirement. It is the energizer that provides the electricity to the fence, therefore the energizer is the first important consideration.

There are several factors that must be considered when selecting an energizer:
- The type of stock that will be fenced
- The size of the area to be fenced
- The total length of wire to be electrified and type of fence (single or multi-wire fence)
- The amount of vegetation that could grow onto the fence
- Future plans for extending the fence

As an approximate guide, 1 joule of output energy will power 10km (6.25 miles) of single wire fence, or approximately an area of 15 acres (6 ha). Table 1 shows the range of Stafix energizers appropriate for a solar installation, with maximum output energy indicated.

For more information on selecting the correct Stafix battery powered energizer for your requirements, ask your Stafix distributor or refer to the Stafix Electric Fence Manual.

 

Step 2 Choose your battery

The battery must suit the electrical current consumption (milliamps) of the energizer being used, and must have sufficient storage capacity to provide power to the energizer during periods of reduced sunlight (i.e. in winter or cloudy weather). The size of the battery chosen for the solar system will depend on the type of energizer you have selected. More than one battery may be required to supply enough charge and storage capacity for your energizer, this is often referred to as a “battery bank”.

Deep cycle batteries are recommended for use in solar systems, as they are more suited to the repetitive power draining and recharging that can occur in solar systems. The use of automotive batteries is not recommended, but may be suitable in some situations. Stafix battery powered energizers will work with most brands of deep cycle battery. See your local Stafix dealer or battery retailer for the suitable battery for your system.

Table 1 provides recommended battery sizes for given Stafix battery powered energizers. This table is based on providing continuous operation for periods of up to seven days with little or no sunlight and shows requirements running the energizer at both full power and half power. The correct battery must be chosen as a battery that is too small for the system may be damaged or destroyed over time.

Table 1 Battery and solar panel selection

Energizer

Maximum current
consumption (mA)

Switch setting
mA
Battery size required to power energizer (Ah*)
Minimum Peak Sun Hours (1000 W/m2)
1
2
3
4
5
6
Panel size (watts) required to power energizer**
Stafix X1
(max 1J)
Fast-Full Power
Fast-Half Power
70
35
50
50
34
17
17
9
11
6
9
4
7
3
6
3
Stafix X2
(max 2J)
Fast-Full Power
Fast-Half Power
140
70
50
50
69
34
34
17
23
11
17
9
14
7
11
6
Stafix X3
(max 3J)
Fast-Full Power
Fast-Half Power
340
180
105
55
166
88
83
44
55
29
42
22
33
18
28
15
Stafix X6 and X6i
(max 6J)
Fast-Full Power
Fast-Half Power







Stafix X12 and X12i
(max 12J)
Fast-Full Power
Fast-Half Power







* Based on average usage over 7 days with no sunshine
**Talk to your Stafix dealer for available panel sizes

Step 3 Choose your solar panel

All modular Stafix solar panels utilise premium multicrystalline cells. These cells provide up to 100% greater energy-generation efficiency and over double the life of standard amorphous type panels. With a toughened glass panel and heavy-duty alloy frames, Stafix solar panels are designed for rugged agricultural conditions. (Stafix solar panels have a rated 10 year warranty from the date of purchase for power output, whereby the solar panel is guaranteed to deliver at least 90% of its minimum rated power output.)

All Stafix panels over 40 watts are regulated, which prevents the panel from over-charging the batteries in your system. As the battery approaches a full state of charge, the current into the battery is reduced to a trickle to maintain the battery at full charge, preventing any damage to the battery.

All Stafix solar panels are compatible with the specially designed universal mounting bracket system. The easy to assemble mounting bracket enables you to correctly position the panel for optimum energy generation. The bracket also accommodates all sizes of energizer, keeping your system compact and secure.

The selection of the correct size panel is determined by a number of factors:
1 Current draw of the energizer
Larger energizers draw more current, and will require a larger battery or battery banks, and therefore a larger solar panel or multiple panels, to maintain the charge level of the batteries.
2 Pulse speed or power setting of the energizer
The faster the pulse speed or the higher the power setting, the more current will be drawn by the energizer, and the larger the panel will need to be. The values in Table 1 are based on the maximum current draw of the model (the highest setting).
3 Daily solar radiation conditions
The intensity of useful sunlight may vary considerably depending on the geographic location of the solar panel and the time of the year. A larger solar panel will be required in an area with less useful sunlight hours (measured in peak sun hours 100 W/m2).
4 Year round operation
If the energizer is required to operate during winter, the battery and solar panels selected must be able to maintain the desired output at these lower daily sunlight levels.

Table 1 provides recommended solar panel sizes by considering the current drawn by your chosen energizer, and the number of ‘peak sun hours’ at the location of your system. Make your selection using the lowest peak sun hours your solar system will be required to operate under (e.g. in winter if in use year round).

Contact your local weather bureau for accurate local peak sunlight hours.


Step 4 Choose your earth system

As with all electric fence systems, a solar system requires appropriate earthing. If the location of the solar system is isolated it is even more important to set up your earth system correctly to ensure reliability and low maintenance.

Larger energizers exerting more power on extensive fence systems require a larger earth system capable of capturing electrons (current) returning to the energizer via the soil. Soil types, mineral content, contact with vegetation, and ground moisture are all determining factors that determine how many earth (ground) rods will be required are subject to more leakage (shorting), and will require more earthing. Refer to the Stafix Fencing Manual for more detailed information on effective earthing.

Table 2 shows the recommended minimum number of 2 m (6 ft) earth rods for given energizers in moist soil conditions. If the system is subject to dry soil conditions, add more earth rods, or for extremely dry conditions, a bentonite salt earth system may be required (available in kit form). Test your earth system to determine the appropriate number of rods required. Using a Stafix Digital Voltmeter, test the last earth rod in your system. The display should read no more that 0.3 V. Anything higher than 0.3 V indicates that better earthing is required and more rods must be added.

Table 2 Recommended minimum number of earth rods

Energizer Min Number of earth rods
Stafix X1 1
Stafix X2 2
Stafix X3 2
Stafix X6i 4
Stafix X12 6
   

 

 
3. Installation  
 

Now that you have chosen the components for your Stafix solar system, it is important to set up your system correctly to ensure trouble free operation.

Once again, use the step-by-step process outlined below.


Step 1 Select your site

When selecting a suitable location for your solar system it is important to consider the following factors.

1 Access
Consider the frequency of inspections and the ease of access for maintenance.
2 Protection
Consider protection of the components from the environment and animals.
3 Safekeeping
Consider the security of the system from human intervention.
4 Proximity to fence
Try to position the energizer at the hub of the radiating fences. This will minimise the resistance of current flow over the length of the fence.
5 Earth
Consider the proximity of the energizer, panel and battery to an appropriate earth site.


Step 2 Install your solar panel

Use the Stafix universal mounting bracket to mount the solar panel on a suitable post. Comprehensive instructions are included with the mounting bracket.

TIP
It is recommended that solar systems with multiple panel set-ups be mounted on a pole extending between two strainer posts for maximum stability.

Once the mounting bracket is assembled the panel must be positioned to obtain maximum daily sunlight exposure. Ensure that shadows will not fall on the panel at any time during the year.

The panel should always face toward the equator (facing north in the Southern Hemisphere and south in the Northern Hemisphere).

Panel tilt angle (see figure 1) will be determined by the latitudinal location of the solar system. As a general rule, solar panels should be set with a tilt angle equal to the geographic latitude, plus 10 to 15°. Table 3 provides tilt angles for example locations. For maximum efficiency it may be necessary to adjust the tilt angle of the panel at different times of the year (down in winter and up in summer).

Figure 1 Tilt angle


Table 3 Tilt angle

Near the Equator Malaysia, Colombia 10°
15° - 30° North or South Mexico, Nth Australia, Brazil 20 - 40°
30° - 45° North or South New Zealand, Sth Australia, USA 45 - 60°
Over 45° North or South Canada, Northern Europe > 60°


Step 3 Install your earth system

Moist soil is the key to a good earth. Ideally the moist soil area would be close to the energizer, but it is possible to position the rods some distance away and still be effective. Ensure that the earth site is at least 10 m from the earth site of any other electrical system and never connect two or more energizers to the same earth system.

- Hammer the earth/ ground rods into the ground, leaving approximately 15 cm (6 inches) above ground. The distance between each earth rod should be at least 3 m (10 ft).
- Use a suitable wire/ insulated cable and securely connect appropriate earth clamps to join the earth rods in series, and connect to the earth terminal of your energizer.
For maximum earthing effectiveness in dry conditions, use an earth wire return fence configuration.

Step 4 Connect the components

Where your solar system requires more than 50 watts of solar power, multiple panels will be supplied (See figure 3 – multiple panels). The panels are connected in parallel to provide the greater wattage that you require.

If your solar system requires more than one battery, a ‘battery bank' will need to be created. This is simply two or more 12 volt batteries connected in parallel (see Figure 3 – multiple panels).

Gases given off by lead acid batteries during charging are potentially hazardous, and may cause explosion and corrosion. Batteries must be well ventilated and positioned away from the energizer and the solar panel. Battery boxes are especially practical when the batteries are to be exposed to the elements. Insulation is recommended where ground temperatures often freeze as this can damage batteries.

The panel and connecting leads should be protected from damage by livestock. It is recommended that a small fence be constructed around the solar assembly.

Figure 2 System connection
Figure 3
   

 

 
4. Maintenance  
 

While minimal maintenance will be required, regular checks of your solar system will ensure reliable performance (every 6 to 8 weeks). Here are some pointers to maximise the life and performance of your solar system:

- Clean the solar panel with a soft, damp cloth to remove any residue or dust film.
- Check the mounting bracket is secure and the tilt angle is correct (if necessary, change the angle to accommodate the change in seasons).
- Check all leads and connections are secure and undamaged by animals or vegetation.
- Check electrolyte level in batteries.
- Check the fence line for any faults using a Stafix Fault Finder. Clear any debris or vegetation that may be causing a short on the fence.
- Check all exposed terminals and wires for evidence of corrosion from environmental conditions such as salt or chemicals. Tend to any connections that show early signs of corrosion.

 

   

 
5. Battery care tips  
 

To optimise the life of your battery:
- Choose the correct size battery for your system.
- House the battery in a suitable battery box if the battery is likely to be exposed to the weather.
- Inspect the battery regularly to ensure that the battery electrolyte level does not fall below 12 mm (½”) above the surface of the battery plates.
- The use of de-ionised, distilled or rain water is recommended to top up the battery electrolyte level.
- Ensure that the battery is well ventilated during charging.
- Recharge a discharged battery as soon as possible.
- Store spare batteries completely charged and recharge at regular intervals (every 8 weeks).
- Avoid subjecting batteries to temperature extremes < -10 °C (14 °F) or > 50 °C (120 °F).
- Ensure that the battery is not exposed to naked flames or sparks.

Should you require any further assistance please see you local Stafix dealer